Feeding A Protein Skimmer
When operating a recirculating protein skimmer one needs to provide a source of water approx 1-1/2 to 2 times the total system volume per hour. Many use a small feed pump to feed water to their recirc skimmer. Some tap into the return line from their return pump and others divert some water from their overflow hose connected to the stand pipe within the overflow. When tapping into the flow from the stand pipe you typically get not only water, but also a lot of air because air gets entrained with the water as it flows through the stand pipe.
There are many ways to reduce if not eliminate this air, but it struck me one day that this idea would be much simpler. This plan is to tap into the side of the siphon overflow and siphon water from the overflow below the overflows' normal operating water level yet well above the bottom of the U tube/siphon tube. Doing this will guarantee that NO air can become entrained, the recirculating skimmer will ALWAYS be fed a consistent volume of water and eliminates the need for a feed pump.
Well here's the basic plans. Instead of using a threaded elbow (shown in the pic) I ended up using a DIY
Bulkhead Fitting. I did not want to risk cracking the acrylic while tapping
the threads.
This is what the overflow should look like in the event of a power outage or when the return pump is off:
I started with a PVC adaptor, I cut 3/4" off using a miter saw which left only 3/16" of the hex. I used this modified adaptor, 1/2" barbed elbow and a rubber O-ring as my DIY Bulkhead Fitting.
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Cut With Miter Saw |
DIY Bulkhead Fitting |
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This is my siphon overflow which I purchased at Aquatic Eco-Systems though I modified it by installing a Durso Stand Pipe:
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I removed the stand pipe
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I used a 7/8" hole saw to cut the hole for the bulkhead fitting. There are many other ways to cut this hole, but a hole saw is fool proof. |
The modified PVC adaptor with the rubber O-ring was installed with the rubber O-ring on the interior of the overflow. This DIY bulkhead fitting protrudes ONLY 3/16" into the overflow compartment.
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Now that the overflow modifications are finished we have to be able to control the volume of water that siphons from the overflow. I chose to use a 1/2" ball valve. One can also use a gate valve or most any type of valve. The Union allows quick detachment from the protein skimmer. All that is needed is a hose leading from the barbed fitting on the overflow to the barbed fitting on the valve.
I used 5/8” ID x 7/8” OD clear vinyl hose.
| Valve and Fittings | Valve Assembled | Feed Attached To Skimmer | |
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In Operation:
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Return Pump ON |
Return Pump OF |
Return Pump ON Valve Closed |
Return Pump OFF Valve Open |
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During operation with this modification you can see that the water level within the overflow drops 1/2" with the feed valve completely open (full flow while connected to the skimmer).
With the valve completely closed, the water level raises back to the overflows' normal operating level.
In the event of a power outage the water level will drop until the bulkhead sucks air and breaks the siphon. It is NOT possible for this modification to cause your U tube to break siphon if installed properly.
When the power returns, the hose will begin to fill, air will be temporarily trapped in the hose. It may take 1-2 minutes for 100% of the air to clear.
My return pump (GenX-2400) is pumping approx 225 gph up to my 38 gal display tank (total system volume = 48 gal). This modification to the overflow is consistently siphoning approx 129 gph down to the sump without sucking air! I only need anywhere between 71-95 gph to feed the skimmer so I must close the valve a bit.
Conclusion:
This modification
exactly as shown above should provide enough flow rate for any system volume
up to or between:
86 gal @ 1-1/2 time per hour
65 gal @ 2 times per hour
The same modification can be made to ANY overflow whether it is a siphon overflow, an internal overflow, acrylic or glass.
Small additional modifications can be made to increase flow ... for instance drilling out the interior of the fittings used WILL show an increase in flow.
For a larger system one should use a larger bulkhead fitting, hose and fittings.
This modification actually reduces the load of the overflows' stand pipe!
You should not try to rob 'too much' flow from your overflow with this modification. If you do, the water level will drop until the the small bulkhead sucks air. This sucking sound is an indication that you need to close your valve just a little bit.
Baffled siphon overflows (like Life Reef Overflows) are potentially the BEST siphon overflows for this modification because the placement of the bulkhead fitting is NOT important and evidently they are capable of higher flow rates. Life Reef overflows have a baffle to ensure that the U tube can NEVER break siphon regardless of the water level in the outer overflow box.